DIGITAL TWINING EXAMPLES

Challenges | Solutions | Results

Better design your factory – full factory simulation

Challenges

Due to space constraint and the overall construction and installation costs, the best operations strategies are sought to maximum use of existing assets

Validate expected capacity & utilization base on strategic planning of product mix, Identify bottleneck operations

Solution

  • Multi-layer full factory simulation model with high fidelity
  • Rough-cut capacity & bottleneck analysis and started bringing values
  • Provided dynamic view of production ramp and potential bottlenecks

Results

Highlighted best buffering strategy for optimum line-balancing
Identified capacity gap for a specific processes
Verified new auto-line design risk vs. capacity plan